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    Effect of welding parameters on microstructure and mechanical properties of AA7075/AA5182 alloys joined by TIG and MIG welding methods
    (Springer Heidelberg, 2020) Cetkin, Edip; Celik, Yahya Hisman; Temiz, Semsettin
    In this study, V and X welding grooves were opened to the forehead positions of the AA5182 and AA7075 aluminum alloy pairs and these alloy pairs were joined with tungsten inert gas ( TIG) and metal inert gas (MIG) methods. Three different welding currents were used in joints. Gas flow rates of 12 and 17 l/min at the TIG welding and wire feed rates of 38 and 45 cm/min at MIG welding were selected. The effect of the welding grooves, welding current, gas flow rate and wire feed rate on microstructure and mechanical properties were investigated. Microstructures of welding zones were analyzed by an optical microscope and a scanning electron microscope (SEM). Vickers hardness of these zones was also measured. In addition, tensile and fatigue tests were carried out. Fracture mechanisms of failed specimens were conducted after the tensile tests were examined by using SEM. The highest hardness, tensile and fatigue strengths were obtained from the alloy pairs joined by opening X welding groove with TIG welding method. These values were 89 HV, 262.87 MPa, and 131.5 MPa, respectively. Similarly, the lowest tensile and fatigue strengths were obtained from the alloy pairs joined by opening V welding groove in the TIG welding method. These values were, respectively, 94.48 MPa and 19.1 MPa. However, the minimum hardness value was measured as 58 HV from the alloy pairs joined by opening V welding groove with MIG welding methods. In addition, it was observed on the fracture surfaces that the grain distributions and mechanisms differed depending on the welding methods, welding groove, and welding parameters.
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    Microstructure and mechanical properties of AA7075/AA5182 jointed by FSW
    (Elsevier Science Sa, 2019) Cetkin, Edip; Celik, Y. H.; Temiz, Semsettin
    In this study, AA7075 and AA5182 aluminium alloys were joined using different rotation speeds (980, 1325 and 1800 rpm), feed rates (108 and 233 mm/min) and stirred pins having two different geometries (conical helical and triangular). Microstructures of welding joints were examined by an optical microscope and a scanning electron microscope (SEM). Vickers hardness measurements were performed in the welding zone of samples removed from each welded plate. Tensile and fatigue tests were also applied to the test specimens taken from the welded plates. After the tensile tests, the surface fractures and possible welding defects were scanned via SEM. The best mechanical properties were obtained when conical helical shape stirrer pins were used. The values were 265 MPa for tensile test and 159 MPa for fatigue test. The hardness value was very close to each other and varied depending on the rotation speed. The highest hardness value was determined as 87 HV in the weld center at 1325-rpm rotation speed.