Evaluation of Machinability of Cu Matrix Composite Materials by Computer Numerical Control Milling under Cryogenic LN2 and Minimum Quantity Lubrication
Küçük Resim Yok
Tarih
2023
Yazarlar
Dergi Başlığı
Dergi ISSN
Cilt Başlığı
Yayıncı
Springer
Erişim Hakkı
info:eu-repo/semantics/closedAccess
Özet
This study focuses on the machinability properties of hybrid reinforced (Co-Mo) copper matrix composite materials. For this purpose, surface roughness (R-a), flank wear (V-b), and cutting temperature (T-c) analyses of hybrid composite materials were performed using CNC milling with dry, air, MQL (minimum amount of lubrication) and cryogenic LN2 cooling/lubrication supports. Two different cutting speeds (200-300 m/min) and two different feed rates (0.2-0.3 mm/rev) were used as cutting parameters. Taguchi L-16 orthogonal array was chosen in the experimental design. In addition, chip morphologies of composites processed with different cooling/lubricating supports were examined. As a result, it was seen that the most effective factor on R-a, V-b and T-c levels was cooling/lubrication. A(4)B(1)C(3)D(2) (reinforcement rate-level 4, cooling conditions-level 1, cutting speed-level: 3, feed rate-level: 2) equations for surface roughness, A(3)B(1)C(4)D(2) (reinforcement rate-level 3, cooling conditions-level 1, cutting speed-level: 4, feed rate-level: 2) for flank wear and A(3)B(1)C(4)D(2) (reinforcement rate-level 3, cooling conditions-level 1, cutting speed-level: 4, feed rate-level: 2) for cutting temperature were obtained. Compared to dry machining, approximately 88% improvement in surface roughness, approximately 72% improvement in flank wear and approximately 56% improvement in cutting speed was noted. It was determined that the chips obtained during the CNC milling experiments were of the desired type and size. The most suitable chip was cryo-LN2 type.
Açıklama
Anahtar Kelimeler
copper, cooling, lubrication, cutting temperature, flank wear, surface roughness
Kaynak
Journal of Materials Engineering and Performance
WoS Q Değeri
Q3
Scopus Q Değeri
Q2
Cilt
32
Sayı
5