Determination of machinability metrics of AISI 5140 steel for gear manufacturing using different cooling/lubrication conditions

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dc.authoriduzun, mahir/0000-0002-0907-6875
dc.authoridŞap, Serhat/0000-0001-5177-4952
dc.authoridPrakash, Chander/0000-0003-0856-9712
dc.authoridUsca, Üsame Ali/0000-0001-5160-5526
dc.authoridGiasin, Khaled/0000-0002-3992-8602
dc.authoridPimenov, Danil Yurievich/0000-0002-5568-8928
dc.authoridPimenov, Danil Yu./0000-0002-5568-8928
dc.authorwosiduzun, mahir/ABG-8489-2020
dc.authorwosidŞap, Serhat/AAD-6397-2019
dc.authorwosidUzun, Mahir/ITT-4933-2023
dc.authorwosidPrakash, Chander/T-4766-2018
dc.authorwosidUsca, Üsame Ali/GWZ-6720-2022
dc.authorwosidGiasin, Khaled/I-3586-2019
dc.authorwosidPimenov, Danil Yurievich/ACV-5836-2022
dc.contributor.authorUsca, Usame Ali
dc.contributor.authorUzun, Mahir
dc.contributor.authorSap, Serhat
dc.contributor.authorGiasin, Khaled
dc.contributor.authorPimenov, Danil Yurievich
dc.contributor.authorPrakash, Chander
dc.date.accessioned2024-08-04T20:53:03Z
dc.date.available2024-08-04T20:53:03Z
dc.date.issued2022
dc.departmentİnönü Üniversitesien_US
dc.description.abstractAISI 5140 steel is mostly used in gear manufacturing for variety of industries. Those gears can be manufactured via casting, powder metallurgy or forging techniques. Nevertheless, machining (via turning and milling processes) remains the most common manufacturing method to fabricate them. Milling of gears made from 5140 steel can be challenging due to the excessive energy consumption, rapid tool wear and poor surface finish. Therefore, traditional and environmentally friendly coolants are usually applied during machining to improve the surface finish and prolong tool life. The current study aims to investigate machinability performance of 5140 steel under different cooling/lubrication conditions. Several machinability metrics were investigated and analyzed (surface roughness, cutting temperature, tool wear, chip morphology, and energy consumption). Milling tests were performed under different cutting speeds (75 and 100 m/min), different feed rates (0.15 and 0.2 mm/rev) and dry, minimum quantity lubrication (MQL), and cryogenic liquid cooling/lubrication conditions (dry, MQL and cryo-LN2). The results showed that using Cryo-LN2 cooling/lubrication tended to improve all the investigated machinability metrics compared to dry condition. The surface roughness was reduced by approximately 54%, while the cutting temperature was reduced by 87%. Similarity, the cutting tool flank wear was reduced by 20% thus energy consumption was minimized by 15%. The current study shows the importance of cryogenic machining in industry for difficult to cut materials. (C) 2022 The Authors. Published by Elsevier B.V.en_US
dc.description.sponsorshipDevelopment of a New Type External Gear Pump Using Cir- cular Evolvent Gears; Research Fund of the Inonu University; [FDK-2021-2658]en_US
dc.description.sponsorshipThis study was produced from the doctoral thesis titled ? Development of a New Type External Gear Pump Using Cir- cular Evolvent Gears and Analysis of Performance Character- istics ? . Also, this work was supported by the Research Fund of the Inonu University. (Project Number: FDK-2021-2658) .en_US
dc.identifier.doi10.1016/j.jmrt.2022.09.067
dc.identifier.endpage904en_US
dc.identifier.issn2238-7854
dc.identifier.issn2214-0697
dc.identifier.scopus2-s2.0-85139786946en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.startpage893en_US
dc.identifier.urihttps://doi.org/10.1016/j.jmrt.2022.09.067
dc.identifier.urihttps://hdl.handle.net/11616/100940
dc.identifier.volume21en_US
dc.identifier.wosWOS:000873956000007en_US
dc.identifier.wosqualityQ1en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherElsevieren_US
dc.relation.ispartofJournal of Materials Research and Technology-Jmr&Ten_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/openAccessen_US
dc.subjectAISI 5140en_US
dc.subjectCNC millingen_US
dc.subjectGear manufacturingen_US
dc.subjectMachinabilityen_US
dc.subjectDryen_US
dc.subjectMinimum Quantity Lubrication (MQL)en_US
dc.subjectCryogenic-LN2en_US
dc.titleDetermination of machinability metrics of AISI 5140 steel for gear manufacturing using different cooling/lubrication conditionsen_US
dc.typeArticleen_US

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