Assessment of the machinability and energy consumption characteristics of Cu-6Gr hybrid composites under sustainable operating

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dc.authoridŞap, Serhat/0000-0001-5177-4952
dc.authorwosidŞap, Serhat/AAD-6397-2019
dc.contributor.authorUsca, uesame Ali
dc.contributor.authorSap, Serhat
dc.contributor.authorUzun, Mahir
dc.contributor.authorDegirmenci, Uenal
dc.date.accessioned2024-08-04T20:55:10Z
dc.date.available2024-08-04T20:55:10Z
dc.date.issued2024
dc.departmentİnönü Üniversitesien_US
dc.description.abstractHybrid composites are at the forefront of technological developments due to their high thermal conductivity and thermal stability requirements. Hybrid composites are complex to machining due to the hard reinforcement particles contained in them and may cause structural defects. For this reason, although they are at the forefront, they are not preferred much in the manufacturing industry. This study was carried out to increase the machining efficiency of hybrid composites and, at the same time, to encourage the use of these composites in industry by reducing the environmental impact. In this study, the effects of different cooling/lubrication conditions on the surface roughness, tool wear, cutting temperature, and energy consumption of Cu-6Gr/SiC-WC hybrid composites by CNC milling were investigated. For this purpose, six material types (1-2-3-4-5-6), three cutting speeds (150-200-250 m/min), three feed rates (0.15-0.20-0.25 mm/rev), and three cooling/lubrication environment (dry-MQL-cryo-LN2) was selected. It was determined that the best option in terms of surface quality is the MQL environment. Cryo-LN2 environment reduces tool wear, cutting temperature, and energy consumption by 67%, 31%, and 14%, respectively, compared to the dry environment. Additionally, the wear mechanisms occurring on the cutting tool were examined by SEM/EDS analysis. In general, the cryo-LN2 strategy can be used as the best option for sustainable milling of hybrid composites. The results obtained are promising for using Cu-6Gr composites in the manufacturing industry, and these results are seen as innovations for the machinability results of hybrid composites.en_US
dc.identifier.doi10.1007/s40430-024-04815-z
dc.identifier.issn1678-5878
dc.identifier.issn1806-3691
dc.identifier.issue4en_US
dc.identifier.scopus2-s2.0-85188028002en_US
dc.identifier.scopusqualityQ2en_US
dc.identifier.urihttps://doi.org/10.1007/s40430-024-04815-z
dc.identifier.urihttps://hdl.handle.net/11616/101881
dc.identifier.volume46en_US
dc.identifier.wosWOS:001185777400005en_US
dc.identifier.wosqualityN/Aen_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherSpringer Heidelbergen_US
dc.relation.ispartofJournal of The Brazilian Society of Mechanical Sciences and Engineeringen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectCu-6Gr/SiC-WC hybrid compositesen_US
dc.subjectMillingen_US
dc.subjectMQLen_US
dc.subjectCryo-LN2en_US
dc.subjectTool wearen_US
dc.subjectEnergy consumptionen_US
dc.titleAssessment of the machinability and energy consumption characteristics of Cu-6Gr hybrid composites under sustainable operatingen_US
dc.typeArticleen_US

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