Evaluation of Machinability and Energy Consumption of CK45 Steel Using Synthetic-Based Nanofluid and Minimum Quantity Lubrication Cutting Fluid

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dc.contributor.authorSap, Emine
dc.contributor.authorUsca, Usame Ali
dc.contributor.authorDegirmenci, Unal
dc.contributor.authorSap, Serhat
dc.contributor.authorUzun, Mahir
dc.date.accessioned2026-04-04T13:30:59Z
dc.date.available2026-04-04T13:30:59Z
dc.date.issued2025
dc.departmentİnönü Üniversitesi
dc.description.abstractCK45 steel has various industrial uses due to its durability, wear resistance and strength. It is generally used in machinery, automotive industry, hydraulic cylinders, bearings, gears and similar applications. It is important to investigate the machinability properties of CK45 steel, which is frequently used in the manufacturing industry, in different cooling/lubrication environments. This study focused on the effects of a synthetic-based nanofluid cooling strategy and different cutting parameters during the milling of CK45 steel. Additionally, Taguchi analysis was performed to reduce the number of experiments and costs. Sustainable cooling/lubrication techniques were used during milling. A three-axis computer-controlled machine was used for the milling process. According to the findings, flank wear, surface roughness, and energy consumption were reduced by machining in the nanofluid environment. It was observed that Cu nanoparticles added into the nanofluid increased the machinability properties. Furthermore, statistical analysis was employed to ascertain the predominant control variables influencing the response parameters. Machinability efficiency can be increased by using nanoparticulate fluids as a coolant during milling. In addition, costs can be reduced by identifying the most effective factors in the experiment through statistical analysis.
dc.identifier.doi10.3390/met15010036
dc.identifier.issn2075-4701
dc.identifier.issue1
dc.identifier.orcid0000-0003-1480-2488
dc.identifier.orcid0000-0001-5160-5526
dc.identifier.orcid0000-0001-5177-4952
dc.identifier.scopus2-s2.0-85216098929
dc.identifier.scopusqualityQ1
dc.identifier.urihttps://doi.org/10.3390/met15010036
dc.identifier.urihttps://hdl.handle.net/11616/108499
dc.identifier.volume15
dc.identifier.wosWOS:001404518900001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherMdpi
dc.relation.ispartofMetals
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.snmzKA_WOS_20250329
dc.subjectCK45 steel
dc.subjectmilling
dc.subjectMQL
dc.subjectsynthetic-based nanofluid
dc.subjectTaguchi analysis
dc.titleEvaluation of Machinability and Energy Consumption of CK45 Steel Using Synthetic-Based Nanofluid and Minimum Quantity Lubrication Cutting Fluid
dc.typeArticle

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